Production workshop is located in Kaunas, Lithuania. The area of workshop is ~ 8000 m2. Production capacity is up to 400 tones per month.
Having powerful and high-standard equipment, we are able to produce not only standard steel structures but also non-standard (heavy – weight and/or oversized) steel constructions.
Main production process operations:
Bandsaw, face, gas and plasma cutting
- Bandsaws PILOUS. Used to cut various steel profiles. Bandsaws allow cutting billets in angles (angles range between 90˚ and 30˚). Dimensions of billets according to this type of saws may be up to 400mm × 400mm.
- Bandsaw BERINGER. Profile dimensions are up to: 600mm x 400mm.
- Bandsaw BOMAR. Profile dimensions are up to: 440mm x 440mm (cuts billets in angles from 90˚ to 30˚).
- Face cutting machines GERIMA and PROMOTECH. The cutting face size is between 1mm and 32mm. These machines are used to cut faces for sheet steel, circular, square and rectangular tubes.
- CNC Gas Cutting equipment for steel plate materials: 3pcs. of KORSARAS machines cuts from 4mm up to 100mm thickness, width – 2500mm, length -12000mm.
- CNC Plasma Cutting equipment for steel plate materials: TOPAZ cutting machine cuts up to 16mm thickness plates, width – 2500mm, length – 6000mm.
Folding
- Armature cutting and folding machine STEMA (armature Ø6mm - Ø12mm).
- Hydraulic folding machine for sheet steel (thickness 6mm, length up to 4000mm).
Trimming
- Armature trimming machine. It trims armature between Ø8mm - Ø32mm.
- Sheet steel trimming machine DURMA. The thickness trimmed is between 0.5mm and 12mm, length up to 3000mm.
- Corner trimming press GEKA. It is a multifunctional mechanism used for trimming corners, holes and cutting edges.
Holes boring
- Perforating press PEDDINGHAUS with a copying device. This mechanism perforates sheets from 3mm to 30mm thickness.
- 2 pcs. of magnetic column for hole boring KBM 32Q. Holes are bored in all shape of profiles.
- 12 pcs. of portable magnetic drills, holes up to Ø50mm.
Welding - GMAW-MIG/MAG and TIG welding
- Semi-automatic welding machines such as KEMPPI, LINCOLN, MIGATRONIC, EWM are used in production of welded steel structures.
- ESAB self-propelled tractor for welding under the flux layer.
Lifting
- Lifting cranes of 3t., 5t., 10t. and 16t. are used in the production process. All of them are ground-controlled using remote controls.
Cleaning/Shot-blasting
- 2pcs. of fully automatic GTV shot-blasting lines.
- Manually operated blasting chamber for cleaning of non-standard steel structures.
- Steel surface preparation up to SA-2,5 or SA-3 according to ISO 8501-1.
Painting/Coating
- An airless painting mechanism GRACO is used in the dye-house. This mechanism is program-controlled.
- The dye-house is equipped with the ventilation system that helps to maintain air circulation and filtering. This conditioning system helps to maintain clean air and non-explosive environment in the dye-house. The dye-house is heated (even temperature and relative humidity is maintained).
- We provide not only anti-corrosive but also fire protective coating.
Assesment
The workshop of steel structures operates according integrated production control system.
- Production control system has been certified by the certification company „Inspecta“.
- Welders are certified in accordance with EN 287-1.
- Steel structures are carried out in accordance with technical requirements of EN 1090-2.
- Produced steel structures are marked with CE Mark.
Bjørvika bridge
A pedestrian bridge over the railroad tracks at central station in Oslo. It connects Grønland and Bjørvika districts
Oslo, Norway: 2009